I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. Tighten them up good and snug, you don't need a torque wrench. You will need its torque specifications whenever you plan to customize, upgrade or service your Harley Davidson motorcycles. After that, you need to lock the jam nut and pull the clutch a couple of times for setting the ball and ramp. First, you need to retreat the adjusters off on the clutch cable for getting lots of slack at the lever. 30-45 foot pounds Get the proper tools and know how to use them. How to get Professional Tuning Results The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . Instructions say refer to the manual. find most of the information you want on one page. Spark Plugs Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. Now use a 4mm Allen wrench to take those screws, spring, and locknut out. Within 7000 miles the nut came loose. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. If the chain is too tight or too loose, then adjustment is necessary. The measurement remains the same for all the Sportster XL from 2004 to 2006. This article aimed to let you know about how to adjust Harley clutch cable. Primary cover bolts: 14-21 ft lbs. Plus they say blue for the clutch nut and red for the compansator. %PDF-1.5 Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. Two lines in nut on Compensator and one line in clutch hub nut. Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Where might I find a service repair manual for a 2017 Harley Davidson Road King? details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. It just seems like 75 is pretty weak.. 06. Install lockplate (6) over nut (5) such that There is an issue if they cannot determine the size of the socket or wrench they will need. TC 100HP I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . They want you to use a torque wrench where specified. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . pounds, rocker cover 135-155 inch pounds. EVO Exhaust Testing There you will find explanations on Harley Clutch Adjustment Torque specs too. As the 115th anniversary celebration. 25-40 foot pounds, Fastener Size - %PDF-1.4 % Nightrider COPYRIGHT Video-In this completely free video we show you how to completely remove your inner and outer primary drive housings on a Harley-Davidson motorcycle. To cylinder heads XL While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. '05 Carbed Night Train (Sold) 111 rwhp, 112 rwtq Best 1/4 ET 12.557s Best 1/4 MPH 108.59. 0000007875 00000 n The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. Diesel, here's what my manual says now. 0000007800 00000 n 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. It's time to torque the pulley nuts for my belt drive. Jul 25, 2013. Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. Exhaust tourbox. 25-40 foot pounds 13. : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. Carburetor TC96 2007 Stage 1/2 The torque specs are the same as with any Evolution engine. Performance Calculations Modification, One of the things that makes Harley-Davidson motorcycles so unique is their paint job. CUSTOM 0000024100 00000 n General Information Front Brake Disc screws all other 1/4'' fastners are tq at 108 in.lbs. 0000003095 00000 n 27-32 foot pounds 0000003541 00000 n The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . 7/16" - 54 ft. lbs. vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. Reduce Engine Surging SOURCE: Need the torque specs on clutch for a 85 FLHTC. Inspection of major fasteners is an important part of service. Yes, it uses a ramping system to apply more pressure to the clutch disc. 5/16" - 19 ft. lbs. Exhaust Systems The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . Thanks guys.. will be stopping bye the dealer today to get some other stuff. I went and purchased a machine shim the fits exactly behind that nut. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. endobj Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . Contact point (2) must have edge of drill touching the edge of fork leg. 9. Come join the . 1.926-1.996 in.53.47-55.3 mm 48.9-50.7 mm, Fit in cylinder 0.0006-0.0017 0.015-0.043, Top compression ring2nd compression ring - 0.014-0.024 - 0.36-0.61Oil control ring - 0.010-0.050 - 0.25-1.27, Top compression ring - 0.010-0.020 - 0.25-0.512nd compression ring - 0.0012-0.0037 - 0.030-0.094Oil control ring - 0.030-0.094 - 0.079-0.230.0012-0.00370.0031-0.0091, Piston pin fit (loose) 0.0003-0.0005 0.008- 0.013, Piston pin fit (loose) 0.0003-0.0007 0.008-0.018Side play between flywheels - 0.005-0.015 0.13-0.38Connecting rod to crankpin (loose) 0.0004-0.0017 0.0102-0.0432, Runout (flywheels at rim) - 0.000-0.010 0.0-0.25Runout (shaft at flywheel) - 0.000-0.002 0.0-0.05End play 0.001-0.005 0.03-0.13, Cup fit in crankcase (tight) - 0.003-0.005 0.08-0.13Cone fit on shaft (tight) - 0.005-0.0015 0.013-0.038, Roller bearing fit (loose) - 0.0002-0.0015 0.005-0.038Crankshaft runout - 0.0-0.003 0.0-0.076Bearing fit in crankcase (tight) - 0.0018-0.0021 0.046-0.053Bearing inner race on crankshaft (tight) - 0.0009-0.0012 0.023-0.031, Breather assembly bolts 90-120in-lbs - 10-14 NmCam cover screws - 125-155 in-lbs - 14-18 NmCam cover plate screws - 20-30 in-lbs 2.3-3.4 NmCam support plate screws - 90-120 in-lbs 10-14 NmBearing retainer plate screws - 20-30 in-lbs - 2-3 NmCrank sprocket flange bolt - 15 ft-lbs, loosen one full turn, 24 ft-lbs 20.3 Nm, loosen one full turn, 32.5 NmPrimary cam sprocket flange bolt - 15 ft-lbs,loosen one full turn, 34 ft-lbs - 20.3 Nm, loosen one full turn, 46.1 NmCrank position sensor screw - 90-120 in-lbs - 10.2-13.6 NmPiston jet screws 25-35in-lbs - 2.8-4.0 NmTransmission housing to crankcase bolts - 15 ft-lbs, 30-35 ft-lbs - 20 Nm, 41-48 NmCrankcase to front engine mounting bracket bolts - 33-38 ft-lbs 45-52 NmCrankcase bolts - 10 ft-lbs, 15-19 ft-lbs - 14 Nm, 20-26 NmCylinder head bolts - 7-9 ft-lbs, 12-14 ft-lbs + 90o turn 9-12 Nm,16-19 Nm + 90o turnCylinder studs 10-20 ft-lbs 14-27 NmEngine oil drain plug 14-21 ft-lbs 19-28 NmLifter cover screws - 90-120 in-lbs - 10-14 NmOil pan screws - 84-108in-lbs - 9-12 NmOil filter - 1/2-3/4 turn after gasket contactOil filter mount - 130-150 in-lbs - 15-17 NmCrankcase oil fittings/plugs - 10-14 ft-lbs 14-19 NmOil hose cover screws - 84-108 in-lbs - 10-12 NmOil pressure sending unit - 96-120 in-lbs 11-14 NmRocker arm support - plate bolts - 18-22 ft-lbs 24-30 NmRocker cover bolts 15-18 ft-lbs 20-24 NmRocker housing bolts - 10-14 ft-lbs 14-19 NmSpark plugs - 12-18 ft-lbs 16-24 NmStator screws - 30-40 in-lbs - 4-5 NmUpper engine mounting bracket: To cylinder heads - 28-35 ft-lbs - 38-48 Nm To top stabilizer link - 18-22 ft-lbs - 24-30 NmEngine sensor harness clip screws to crankcase - 25-35 in-lbs - 2.8-4.0 NmEngine temperature sensor - 10-15 ft-lbs 14-20 NmIntake flange adapter screws - 96-144 - in-lbs - 10.9-16.3 NmExhaust flange adapter screws - 60-80 - in-lbs - 6.8-9.0 Nm. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. 0000001731 00000 n Horsepower Gallery Harley-Davidson CVO Street Glide Specs. 0000030849 00000 n 0000015868 00000 n Engine Displacement I also understand that a lot of people would like to work on their bikes, and thats great. Read More. Your email address will not be published. Tighten the hub nut using the factory torque specifications (50-50 foot lbs.) Sometimes you can even shift up into second and then down into the first. There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. Next, put the spring, cover, and screws back just like they were. 9/16" - 114 There is a 35 ft-lbs difference between the two which is substantial. It does. Nitrous Oxide Hello all.. me again.. well im putting my clutch and compensator back together. Your email address will not be published. Posted on Aug 09, 2009 Not adjustable. Evolution Unlimited Now put max. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. Your email address will not be published. 110-120 foot pounds The clutch hub nut, the large nut holding the inner and outer clutch hubs on, torques to 110-150 foot pounds. My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . Apoliggize if this a beaten subject. lbs. as long as the 2050 is made for primary,transmission application. Intake Manifold Flange capscrew 30-40 foot pounds Each motorcycle has hundreds of screws, nuts, and bolts for different hardware. 0000008030 00000 n Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. Install a TC 88/95 cam (1450 cc)Compression ratio - 9.0:1Combustion chamber - 5.187 cu. Could someone tell me which is correct? The first question I want to ask back is: "why are you working on your bike without a service manual?" Shovelhead Modifications Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. Yes, those torque values are correct and don't forget to use some red locktite. Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. Stop the guess work and get a manual! i have a 89 flhs with screamin eagle race clutch can the 6 springs be adjusted and if so how can not find lighter springs for it being a older one. EVO 95 HP Stage 3 0000002407 00000 n For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. Not everyone has a mechanical aptitude. The Fora platform includes forum software by XenForo. 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. You can use the following SAE Torque Chart as a guide. Gearcase Cover screws Primary Cover screws is that right? Then we've got the BAKER 9-Plate Street . Heritage softail deluxe FLSTNT. for Derby Cover. You have to understand there are different levels of mechanical aptitude. Loosen slider cap nuts and axle nut. Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. Specifications. 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). SOURCE: Need the torque specs on clutch for a 85 FLHTC. If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. 0000010799 00000 n I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. Whatever the need, you need to work with specific torques for each part. Engine Tuning Harley-Davidson 1200 Custom Specs. '21 LowRider S, Kinda stock. Performance Recommendations, Cool your exhaust temperature with the Wide Band O2 upgrade Then scribe aline and go maxium of 50 degrees more. Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. 4 0 obj 16-18 foot pounds or 10-12 Nm. trailer <]>> startxref 0 %%EOF 29 0 obj<>stream #10 - 22 in. We have briefly discussed Harley Davidson torque specifications for only a few components and models. Discrepency in shop manual- in beginning of transmission chapter that lists all torque values, it shows 7-9 ft. lbs. Proceed as follows: a. Camshafts Bottom bolt, 50 foot pounds Chapter 8 Electrical System torque specifications (page 8.4) states: Starter jackshaft bolt84 to 108 inch-lbs (9.5 to 12.2 Nm) The starter jack shaft bolt in the 2003 Dyna Parts Catalog (page 30 & 31) is item 6 in the list, it is called:- Part No. T-45 Torx What I know off the top of my head: 1.) Now you have to follow the instructions given in your service manual to maintain correct tightness. Inspection cover should be about same or a little less. Of course, it's going to be different! Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. Allen Screws Get XiED(tm)! Re-adjusting the Jam Nut And Derby Cover: Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. 7-9 foot pounds 0000013394 00000 n You can refer to the answers. or 95-108Nm. 5/16 inch bolts Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. Triple Tree Pinch Bolts lbs. But I didn't car for that. If you apply more than its required torque, the thread of the screw may become damaged. Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. 90-120 inch pounds TC Exhaust Testing #8 - 14 in. So like alot of other guys plus the mechanic. vs Twin Cam: What Makes the Difference? A few years ago a local shop put a new motor in my K9. Cylinder Heads Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. . 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change Table of Contents at home as instructed in your factory manual. 140 ft-lbs. 5. TC Sportster May 16, 2006. All Twin Cam motors are 90-108 in.lbs. Pivot Shaft Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. He said the torque value listed in his service manual was different for his 2008 Road King. The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Testing the Innovate Motorsport LM-1 portable air fuel meter Oil Pump manifold screws The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . It depends on the motorcycle model and manufacturing years. Transmission sprocket nut: 80-90. Drain as much of the primary oil as possible before starting. Brake Line Banjo Fittings These specs come from the engineers who designed and built the bikes. To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. in. They should be the same for 2001 Dyna. Rear Brake Disc screws monster ruin your riding. lordharold Active Member. Id call your service department to double check your numbers. Harley-Davidson Breakout 114 Specs. Making Drag Pipes Work, SHOP TALK Santo_R 4 yr. ago. The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. Clutch Hub Nut 84) 110 - 150 ft lbs: Mainshaft Nut 85) 35 - 65 ft lbs: Access Cover Screws 86) 17-22 foot pounds Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. Which starts here in the milwaukee area on Wednesday. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. Henceforth, you must know how much torque each nuts and screws require. 0000013023 00000 n Rear Brake Caliper mounting screws You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. Keep in mind this is the one for the 2007 modeles . My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" TC Performance Heads 100+HP, Pro Tuning on a Shade 15-17 foot pounds Harley motorcycles are made using industry-leading components and parts. 140 ft-lbs. Now your derby cover is free to remove from that place so, do that. After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. DIESEL-FUMES. You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information. It has several links you could look at. 12-18 foot pounds Refer to applicable Service Manual. Refer to CLUTCH CONTROL in the Service Manual and follow the instructions given to remove the clutch cover and disconnect the clutch cable end from the cover. Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. 0000011944 00000 n Improve Throttle Response 3. Tighten front axle to proper torque. 1 0 obj 115 in lbs for the primary screws. Don't have a 2001 Dyna manual but here's a 2003. Profession Tuning on a Shade Tree Budget, Engine Performance Our line of Screamin' Eagle performance drivetrain and clutch . Performance Parts, Don't let the Harley heat 15-30 inch pounds 28-32 foot pounds 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. This is from the 17 Touring Service manual. Selecting a cam 0000016060 00000 n A 5/16-inch bolt should be tightened to 12 foot-pounds. Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. Lets learn the procedure in detail below: In case you have a Harley Big Twin motorcycle and wondering how to adjust Harley Twin Cam clutch, just follow the same instructions given here-. Sometimes, you may even like to customize the bike. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. Plug Wires 45-55 foot pounds 0000014611 00000 n 2. Tighten in star pattern from bottom After that, you should test it out by riding your bike on the road. Torque ft. lbs. 191. #8 - 14 in. lb.) With this drive-train, the Harley-Davidson Street Glide Special is capable of reaching a maximum top speed of . Engine sprocket nut torques to 150-165 foot pounds. After that, tighten the lever or turn it inward for the opposite effect. See Figure 1. Installation, Maintenance and Tuning Index will help you 70 foot pounds remember to move the torque wrench quick and steady or you will over torque the fastener. May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. 0000009625 00000 n Upper Engine mounting bracket: Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. 0. 5/8" - 154, Home Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. 3.80 litres (4.02 US quarts) Other specifications. 0000009563 00000 n Exhaust Length The diaphragm spring bolts should be 90-110 in/lbs. Camshaft Specifications TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. Shovel 14-21 is or seems to be a big difference . Land Speed Racing GalleryCV Carburetor My question was about the posted rear axle torque value for the '06 VRSC . Harley-Davidson CVO Road Glide Specs. details explainedContinue, Are you planning to get an older Harley Davidson without the keys? 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream Rammer Performance Air Cleaners With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear.